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Sponge gaskets

Sponge GasketsClosed-cell silicone and EPDM

Sponge seals with far less force than solid rubber. It suits lids and doors that cannot be clamped hard, and castings that are not perfectly flat.

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Closed-cell silicone sponge and EPDM sponge profiles, cords and strips
Why sponge

What sponge does better than solid

We make closed-cell sponge only.

Lower cost per volume

For the same volume of seal, sponge costs less than solid rubber. The saving is per unit of volume, not necessarily per metre.

More compressible

It squeezes down further, so it can take up bigger gaps.

Forgiving

It gives where the casting is uneven or the clamping is not even all the way round.

Less clamping force

Light doors and thin lids close properly without heavy clamping.

What it gives up: sponge usually has a worse compression set than a solid gasket. If a joint will stay clamped hard for years, ask us whether solid is the better choice.

Silicone or EPDM

Above 100°C, silicone. Below it, EPDM.

The choice usually comes down to temperature.

Silicone sponge

-60°C to +200°C. Sun, ozone and heat cycling do very little to it. Use it when the temperature goes above 100°C.

EPDM sponge

-40°C to +100°C. The usual choice when the temperature stays below 100°C.

Sizes and grades

What we make

We grade our sponge as soft, medium or firm. Tell us what the gasket has to do and we will pick the grade.

Cell structure
Closed cell only
Grades
Soft, medium and firm
Section size
About 3 mm to about 40 mm
Tolerance
±0.3 mm on extruded sponge
Loops
Silicone sponge joined into loops by moulding
Longest part
A 25 m step-moulded silicone sponge part
Questions

Sponge gaskets

No. We make closed-cell sponge only.

If the temperature goes above 100°C, silicone. Below that, EPDM. Silicone sponge handles -60°C to +200°C; EPDM sponge handles -40°C to +100°C.

As soft, medium or firm. Tell us the application and the closing force available and we will choose the grade.

Sections from about 3 mm up to about 40 mm. Extruded sponge is held to ±0.3 mm.

Yes. Silicone sponge is joined by moulding. See joined gaskets.

Sponge usually has a worse compression set than solid. For a joint that stays clamped hard for a long time, solid can be the better choice. Ask us.

Tell us what the gasket has to close against

Send the drawing or a photo of the door, lid or casting, and the temperature it sees. We will suggest a section, a material and a grade.

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